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Encapsulation and Protection of Omega-3-Rich Fish Oils Using Food-Grade Delivery Systems.

Vishnu Kalladathvalappil Venugopalan, Lekshmi Ramadevi Gopakumar, Ajeeshkumar Kizhakkeppurath Kumaran, Niladri Sekhar Chatterjee, Vishnuja Soman et al.
Review Foods (Basel, Switzerland) 2021 96 citas
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Encapsulation and Protection of Omega-3-Rich Fish Oils Using Food-Grade Delivery Systems. None
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Abstract

Regular consumption of adequate quantities of lipids rich in omega-3 fatty acids is claimed to provide a broad spectrum of health benefits, such as inhibiting inflammation, cardiovascular diseases, diabetes, arthritis, and ulcerative colitis. Lipids isolated from many marine sources are a rich source of long-chain polyunsaturated fatty acids (PUFAs) in the omega-3 form which are claimed to have particularly high biological activities. Functional food products designed to enhance human health and wellbeing are increasingly being fortified with these omega-3 PUFAs because of their potential nutritional and health benefits. However, food fortification with PUFAs is challenging because of their low water-solubility, their tendency to rapidly oxidize, and their variable bioavailability. These challenges can be addressed using advanced encapsulation technologies, which typically involve incorporating the omega-3 oils into well-designed colloidal particles fabricated from food-grade ingredients, such as liposomes, emulsion droplets, nanostructured lipid carriers, or microgels. These omega-3-enriched colloidal dispersions can be used in a fluid form or they can be converted into a powdered form using spray-drying, which facilitates their handling and storage, as well as prolonging their shelf life. In this review, we provide an overview of marine-based omega-3 fatty acid sources, discuss their health benefits, highlight the challenges involved with their utilization in functional foods, and present the different encapsulation technologies that can be used to improve their performance.

TL;DR

An overview of marine-based omega-3 fatty acid sources is provided, their health benefits are discussed, the challenges involved with their utilization in functional foods are highlighted, and the different encapsulation technologies that can be used to improve their performance are presented.

Full Text

foods

Review

Encapsulation and Protection of Omega-3-Rich Fish Oils Using Food-Grade Delivery Systems

Vishnu Kalladathvalappil Venugopalan 1 , Lekshmi Ramadevi Gopakumar 2, Ajeeshkumar Kizhakkeppurath Kumaran 2, Niladri Sekhar Chatterjee 2, Vishnuja Soman 3, Shaheer Peeralil 2, Suseela Mathew 2, David Julian McClements 4,* and Ravishankar Chandragiri Nagarajarao 2

Citation: Venugopalan, V.K.; Gopakumar, L.R.; Kumaran, A.K.; Chatterjee, N.S.; Soman, V.; Peeralil, S.; Mathew, S.; McClements, D.J.; Nagarajarao, R.C. Encapsulation and Protection of Omega-3-Rich Fish Oils Using Food-Grade Delivery Systems. Foods 2021, 10, 1566. https://doi.org/ 10.3390/foods10071566

Academic Editor: Marek Kieliszek

Received: 26 May 2021 Accepted: 1 July 2021 Published: 6 July 2021

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Copyright: © 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/).

  1. 1 Centre for Marine Living Resources and Ecology (CMLRE), Ministry of Earth Sciences, Kochi 682508, India; [email protected]
  2. 2 Central Institute of Fisheries Technology (CIFT), Indian Council for Agricultural Research, Matsyapuri P.O, Kochi 682029, India; [email protected] (L.R.G.); [email protected] (A.K.K.); [email protected] (N.S.C.); [email protected] (S.P.); [email protected] (S.M.); [email protected] (R.C.N.)
  3. 3 Department of Chemical Oceanography, School of Marine Sciences, Cochin University of Science and Technology, Cochin 682016, India; [email protected]
  4. 4 Department of Food Science, University of Massachusetts, Amherst, MA 01003, USA

* Correspondence: [email protected]

Abstract: Regular consumption of adequate quantities of lipids rich in omega-3 fatty acids is claimed to provide a broad spectrum of health benefits, such as inhibiting inflammation, cardiovascular diseases, diabetes, arthritis, and ulcerative colitis. Lipids isolated from many marine sources are a rich source of long-chain polyunsaturated fatty acids (PUFAs) in the omega-3 form which are claimed to have particularly high biological activities. Functional food products designed to enhance human health and wellbeing are increasingly being fortified with these omega-3 PUFAs because of their potential nutritional and health benefits. However, food fortification with PUFAs is challenging because of their low water-solubility, their tendency to rapidly oxidize, and their variable bioavailability. These challenges can be addressed using advanced encapsulation technologies, which typically involve incorporating the omega-3 oils into well-designed colloidal particles fabricated from food-grade ingredients, such as liposomes, emulsion droplets, nanostructured lipid carriers, or microgels. These omega-3-enriched colloidal dispersions can be used in a fluid form or they can be converted into a powdered form using spray-drying, which facilitates their handling and storage, as well as prolonging their shelf life. In this review, we provide an overview of marine-based omega-3 fatty acid sources, discuss their health benefits, highlight the challenges involved with their utilization in functional foods, and present the different encapsulation technologies that can be used to improve their performance.

Keywords: marine lipids; polyunsaturated fatty acids; nanoencapsulation; microencapsulation; spray drying

1. Introduction

Regular intake of sufficiently high quantities of polyunsaturated fatty acids (PUFAs) has been needed to reduce the incidences of innumerable types of ailments and chronic diseases, including psoriasis, bowel diseases, mental illnesses, cancer, rheumatoid arthritis, cardiovascular diseases, diabetes, pulmonary disorders, coordination disorders, movement illnesses, obesity, and weak bones [1–4]. As a result, the consumption of foods rich in PUFAs is strongly encouraged by health agencies around the globe. Fish oil is one of the major dietary sources of PUFAs, especially eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA), which are believed to have particularly potent biological activities and health effects [5]. The overall PUFA profile of fish oils depends on fish species, sex, maturity, diet, and environment, which may impact their potential health benefits.

Foods 2021, 10, 1566. https://doi.org/10.3390/foods10071566 https://www.mdpi.com/journal/foods

Incorporation of health-promoting omega-3 PUFAs into supplements, pharmaceuticals, and functional foods is limited. These unsaturated fatty acids are susceptible to oxidative degradation, therefore there is a chance of generation of undesirable aromas (“rancidity”), reducing consumer acceptance [6]. Moreover, some of the reaction products of lipid oxidation exhibit toxicity, which may lead to chronic health problems if they are regularly consumed over long periods [7]. As an example of the potential seriousness of this problem, scientists reviewing the nutritional value of fish oil supplements in New Zealand reported that most of them were highly oxidized [8]. This study indicated the importance of investigating the oxidation state of commercial fish oil supplements to ensure they are safe to consume. Another challenge for the development of omega-3-enriched food and beverage products is the very low solubility of fish oils in water. Finally, the bioavailability of omega-3 PUFAs may be relatively low and variable depending on the form they are delivered in. For instance, bulk forms have been shown to be adsorbed more slowly and to a lower extent than emulsified forms [9].

These challenges can often be overcome using advanced encapsulation technologies, which involve converting the omega-3 PUFAs into colloidal forms, like liposomes, lipid droplets, or biopolymer particles, which are then incorporated into foods or beverages [10]. In some applications, these colloid materials can be converted into a powdered form to facilitate their handling, storage, and utilization, as well as to increase their resistance to oxidation [11]. This can be achieved using a variety of processing operations including spray, freeze, and fluidized bed drying [12]. The selection of an appropriate encapsulation technology can lead to significant improvements in the chemical stability, water-dispersibility, and bioavailability of omega-3 oils.

In this article, we begin by reviewing the possible health benefits and biological mechanisms of action of omega-3 PUFAs. We then highlight methods of extracting omega-3 oils from marine sources, and the main challenges connected with incorporating them into foodstuffs. The different kinds of encapsulation technologies available to create fluid and powdered forms of omega-3 oils are then reviewed. Finally, methods of characterizing the properties of encapsulated omega-3 oils are highlighted.

2. Marine Lipids—Physiological Significance and Potential Health Benefits

The potential health benefits of marine oils, especially fish oils rich in eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA), have been widely studied. Omega-3 fatty acids are long-chain PUFAs containing methylene-separated double bonds starting from the third carbon atom counted from the methyl-terminus (Figure 1). Physiologically, these fatty acids are reported to play an important role in a number of important biochemical processes. Research has also shown that adequate intake of these omega-3 fatty acids may help prevent the onset of a variety of chronic diseases. However, these fatty acids cannot be synthesized by humans and hence need to be obtained from the diet. A number of potential health benefits of omega-3 PUFAs from marine sources are highlighted in this section.

2.1. Inflammation

Inflammation, which is the body’s response to infection and cellular injuries, is mainly manifested by the production of inflammatory mediators like cytokines and reactive oxygen species (ROS), as well as the expression of adhesion molecules and arachidonicacid-derived eicosanoids [13]. Intake of PUFAs competitively inhibits the metabolism of arachidonic acid [14], thereby increasing the production of omega-3-derived eicosanoids with anti-inflammatory effects. Studies have reported that EPA and DHA consumption also has anti-inflammatory effects by decreasing the expression of genes involved in inflammatory- and atherogenic-related pathways [15,16]. A recent meta-analysis of 31 randomized clinical trials reported that omega-3 PUFA supplementation reduced serum inflammation markers [17].

Foods 2021, 10, x 3 of 21

Docosahexaenoic acid (DHA) 22:6

Eicosapentaenoic acid (EPA) 20:5

α Linolenic acid (ALA) 18:3

Linoleic acid

Arachidonic acid

  1. Figure 1. Structures of n-3 and n-6 fatty acids.
  1. 2.2. Oxidation

2.1. Inflammation

Reactive oxygen species such as hydroxyl radicals (•OH), superoxide anions (O2−•), and hydrogen peroxide (H2O2) are produced as an effect of aerobic respiration and substrate oxidation processes. Low levels of ROS are important for the normal functioning of cells, as they aid in critical biochemical processes such as intracellular messaging [18], immune responses [19], and defending against microorganisms [20]. However, high levels of ROS promote oxidative stress and induce metabolic malfunction and macromolecular damage [21]. Natural antioxidants can protect cells from the adverse effects caused by high levels of ROS [22]. Studies have shown that administration of natural antioxidants to mice reduced the activity of metabolic and antioxidant enzymes [23].

Inflammation, which is the body’s response to infection and cellular injuries, is mainly manifested by the production of inflammatory mediators like cytokines and reactive oxygen species (ROS), as well as the expression of adhesion molecules and arachidonic-acid-derived eicosanoids [13]. Intake of PUFAs competitively inhibits the metabolism of arachidonic acid [14], thereby increasing the production of omega-3-derived eicosanoids with anti-inflammatory effects. Studies have reported that EPA and DHA consumption also has anti-inflammatory effects by decreasing the expression of genes involved in inflammatory- and atherogenic-related pathways [15,16]. A recent meta-analy-

  1. 2.3. Lipid Profile
  2. 2.4. Cardiovascular Diseases
  3. 2.5. Thrombosis
  4. 2.6. Diabetes Type 2 diabetes mellitus (T2DM) is a chronic lifestyle disorder where blood glucose
  1. 2.5. Thrombosis
  2. 2.6. Diabetes

Type 2 diabetes mellitus (T2DM) is a chronic lifestyle disorder where blood glucose levels are too high because of insulin deficiency or malfunction, which effects hundreds

of millions of people worldwide [33]. Consumption of adequate quantities of omega-3 PUFAs has been reported to exhibit hypoglycemic and antidiabetic effects [34,35]. A meta-analysis of 12 randomized controlled trials reported that fish oil supplementation led to a more favorable blood lipids profile for patients with T2DM, but did not directly improve glucose control [36]. Despite there being no direct antihyperglycemic effects, fish oil supplementation did enhance lipid metabolism and suppress inflammation, thereby ameliorating insulin resistance.

  1. 2.7. Rheumatoid Arthritis
  2. 2.8. Ulcerative Colitis

Ulcerative colitis is a chronic disease characterized by the influx and accumulation of neutrophils in the colonic mucosa [40]. Diets rich in omega-3 PUFAs have been shown to improve biomarkers associated with this disease [41,42]. A meta-analysis of 12 randomized controlled trials found that there was a significant relationship between dietary long-chain n-3 PUFAs and the risk of ulcerative colitis [43].

4. Extraction and Characterization of Fish Oil Lipids

  1. 4.1. Extraction Methods
  1. 4.1.1. Traditional Methods

Extraction of fish oils can be achieved from whole fish, specific lipid-rich organs, or fish waste. Traditionally, fish oil extraction is carried out using conventional solvent-based methods with a combination of chloroform and methanol used as organic solvent [47]. Both polar and non-polar lipids can be isolated using this method. Initially, the fish tissue is ground with a combination of chloroform and methanol (2:1 ratio). Water can be added

for making two separate layers. The bottom chloroform layer contains both polar and nonpolar lipids and the top methanolic and water layer contains all the other materials. After collection of the chloroform layer, solvent can be evaporated leaving the lipids. This method has been applied to both fish muscle and liver to extract omega-3 PUFAs [47]. For some fatty fish species, the majority of oil can be removed using physical methods, such as hydraulic pressing or heat extraction, but then the remainder of the oil may still be removed using organic solvent extraction.

  1. 4.1.2. Green Methods

The isolation of fish oils using organic solvents has a number of drawbacks: (i) high temperatures degrade heat-sensitive omega-3 PUFAs, (ii) toxic organic solvent residues may remain within the final product, and (iii) organic solvents cause environmental pollution [48]. For this reason, more gentle, safer, and environmentally friendly green chemistry approaches are being developed to extract them, such as supercritical fluid-, enzyme-, microwave-, and ultrasound-assisted extraction methods [48,49]. At present, however, supercritical fluid extraction (SFE) is the most widely used of these green methods for the extraction of omega-3 marine oils because it can economically produce oils of high purity and yield without the need for high temperatures or organic solvents.

  1. 4.2. Characterization Methods

The nutrition, safety, and physicochemical properties of fish oils depend on their chemical composition and so it is important to have appropriate analytical methods to measure their composition. Gas chromatography (GC), often in combination with mass spectrometry (MS), is widely used for the analysis of non-polar lipids in fish oil samples [50]. Initially, the oils are chemically treated so that the triacylglycerols are converted into free fatty acid methyl esters (FAMEs) that are volatile and can be separated using appropriate GC columns. This leads to a chromatogram containing a series of peaks that correspond to fatty acids of different chain lengths and degrees of unsaturation. Traditionally, the fatty acids are quantified by measuring the areas under the peaks and identified by comparison with known standards. More detailed analysis can be performed by coupling the gas chromatography instrument with a mass spectrometer (GC-MS) [50]. In addition, important information about the types of lipids present in fish oils can be obtained using advanced high-resolution nuclear magnetic resonance (NMR) methods [51]. Information about the type of lipids present, such as triacylglycerols, diacylglycerols, monoacylglycerols, free fatty acids, and phospholipids can be obtained using thin layer chromatography (TLC) analysis [52]. These analytical methods are widely used in the emerging field of lipidomics, whose aim is to elucidate the structure and function of the many different kinds of lipid molecules present in biological samples [53].

5. Challenges to Fish Oil Incorporation into Foods

As mentioned earlier, there are numerous challenges that have to be overcome before fish oils can successfully be introduced into commercially functional foods and supplements. Fish oil consists of long-chain triacylglycerols that have an extremely low solubility in water because of the hydrophobic effect. Consequently, they cannot simply be mixed with water and usually have to be converted into a colloidal form before they can be incorporated into aqueous-based food and beverage products.

Fish oil is highly prone to rapid lipid oxidation because of the multiple double bonds (-C=C-) in omega-3 PUFAs [54]. The rate and extent of lipid oxidation is accelerated by certain environmental factors, such as light, heat, oxygen, transition metals, and some enzymes [55]. The oxidation of fish oils produces reaction products that have undesirable aromas (rancidity) that makes them unacceptable to consumers [56]. The rate at which fish oils oxidize during storage therefore has a major impact on their shelf-life. In addition, some of the reaction products of lipid oxidation have been shown to be toxic [57], which may lead to undesirable health outcomes if oxidized fish oils are consumed regularly.

Consequently, effective strategies need to be employed to inhibit the oxidation of fish oils in food and supplement products [58]. A wide range of approaches have been developed to achieve this goal including controlling storage conditions, utilizing packaging, or adding antioxidants and chelating agents [59]. In addition, advanced encapsulation technologies can also be utilized as described in Section 6.

Another potential challenge for some fish oil formulations is their highly variable oral bioavailability, which depends on the molecular form of the omega-3 fatty acids and the nature of the surrounding food matrix [60]. The main cause of this effect is the relatively low solubility of omega-3 oils in the aqueous gastrointestinal fluids inside the human gut, as well as their susceptibility to chemical degradation during passage through the gut. After ingestion, fish oils pass through the mouth, esophagus, stomach, and small intestine where they may be absorbed. They are therefore exposed to a variety of digestive enzymes, pH conditions, mechanical forces, flow profiles, mineral ions, bile salts, and other gastrointestinal constituents. Bulk fish oils are converted into coarse oil-in-water emulsions in the mouth and stomach, whereas emulsified oils are already in a colloidal state prior to ingestion. Gastric and pancreatic lipases then adsorb to the surfaces of the lipid droplets and initiate lipid digestion, which involves converting triacylglycerols (TAGs) into free fatty acids (FFAs) and monoacylglycerols (MAGs). The resulting digestion products (FFAs and MAGs) then interact with endogenous bile salts and phospholipids to form mixed micelles that carry the lipids through the mucus layer to the surfaces of the epithelium cells where they can be absorbed. Studies have shown that the bioavailability of omega-3 oils is higher when they are ingested in an emulsified form than in a bulk form [61], which can be attributed to the greater surface area available for lipases to adsorb in emulsions. Consequently, controlling the initial colloidal state of fish oils, such as the composition, size, and surface characteristics of the particles they are encapsulated within, can have a major impact on their bioavailability profiles. In addition, the bioavailability of omega-3 oils can be enhanced by incorporating absorption enhancers into supplement formations, which increase the permeability of the epithelium cells [62].

The challenges associated with the low water-solubility, poor chemical stability, and low/variable bioavailability of omega-3 PUFAs can often be overcome using advanced encapsulation technologies.

6. Encapsulation

In this section, we examine some of the approaches that have been developed to encapsulate fish oils into colloidal particles that can improve the dispersibility, stability, and bioavailability of omega-3 PUFAs. The major techniques were compiled in Table 1.

6.1. Encapsulation Technologies 6.1.1. Liposomes

Liposomes are typically comprised of phospholipids organized into bilayer structures [63]. Commonly, they contain one or more bilayers that are organized into concentric rings (Figure 3). They therefore contain both non-polar and polar regions and so can be used to encapsulate hydrophilic and hydrophobic substances. A variety of different preparation methods are available to assemble liposomes, including solvent evaporation, injection, and microfluidization methods, which vary in their commercial potential [64]. Fish oil can be incorporated between the non-polar tails of the phospholipids. Alternatively, omega-3-rich phospholipids can be used to assemble the liposomes. Some studies have shown that encapsulation of oils within liposomes improves their oxidative stability during storage [73]. One of the disadvantages of this technology is that the phospholipids are relatively expensive, liposomes are often difficult to produce on a large scale, and they have low physical stability in complex food matrices.

Table 1. Different kinds of delivery systems that have been used to encapsulate omega-3 fish oils. Sl.No Encapsulation Type Details Reference

  1. 1. Liposomes
  2. 2.
  3. 3.
  4. 4. Multiple emulsions
  5. 5. Microgels
  6. 6. Nanofibers
  7. 7. Inclusion complexes

Foods

This approach involves trapping bioactive molecules into a cyclic oligosaccharide, such as cyclodextrin, to form a molecular inclusion complex. In the case of fish oil, the non-polar tails of the fatty acids are trapped within the hydrophobic cavity formed by the cyclodextrin.

the efficacy of nanoemulsions-based delivery systems for adding omega-3 polyunsaturated lipids into food stuffs. Adding the PUFAs into small lipid droplets was found to enhance their water-dispersibility, physical stability, and bioavailability.

[72]

Figure 3. Examples of colloidal systems that can be used to encapsulate, protect, and deliver omega3 PUFAs.

lated substances by slowing down the diffusion of pro-oxidants, thereby retarding their

Some studies highlighted that adding nano-encapsulated fish oil into some food products gave better stability and sensory characteristics than food fortified with free fish oil [74]. Rasti et al. [75] investigated liposome formulations with omega-3-rich fish oils and their oxidative stability. This study showed that PUFAs encapsulated in nanoliposomes (d = 50–200 nm) were more oxidatively stable than those encapsulated in liposomes (d > 200 nm), which was attributed to differences in the composition, size, and charge of the colloidal particles [75]. In particular, it was reported that producing liposomes without using organic solvents helped to protect them from oxidation. In the recent studies shrimp oil was also encapsulated using nanoliposomes using innovative methods such as microfluidization and ultrasonication. Developed nanoliposomes exhibited high encapsulation efficiency and oxidative stability [73].

  1. 6.1.2. Emulsions and Nanoemulsions
  2. 6.1.3. Solid Lipid Nanoparticles and Nanostructured Lipid Carriers
  3. 6.1.4. Multiple Emulsions

Multiple emulsions, which are also referred to as double emulsions, have a more complex structure than conventional emulsions (Figure 3). They mainly fall into two categories depending on the relative spatial location of the different phases—water-oilwater (W/O/W) and oil-water-oil (O/W/O) emulsions [69]. The W/O/W type is the most appropriate for the encapsulation of fish oils. This type of multiple layer emulsion consists of small water droplets (W1) dispersed inside larger oil droplets (O), which are themselves dispersed within a continuous water phase (W2). Multiple emulsions have a number of potentially useful applications in the food industry, such as calorie reduction, fat reduction, flavor masking, controlled release, and protecting sensitive ingredients [79]. Double emulsions are usually formed using a two-step procedure: (i) a W/O emulsion is formed

by homogenizing a water phase with an oil phase containing an oil-soluble emulsifier and (ii) this W/O emulsion is further homogenized with a water phase containing a watersoluble emulsifier. Typically, the intensity of the second homogenization step should be less than that of the first to avoid breakup of the system. In this case, fish oils would form an oil phase that is separated by two aqueous phases. This may be advantageous if hydrophilic antioxidants can be incorporated into the internal water phase.

  1. 6.1.5. Microgels
  2. 6.1.6. Nanofibers
  3. 6.1.7. Inclusion Complexes

This approach involves trapping bioactive molecules into a cyclic oligosaccharide, such as cyclodextrin, to form a molecular inclusion complex. In the case of fish oil, the non-polar tails of the fatty acids are trapped within the hydrophobic cavity formed by the cyclodextrin. Studies have shown that encapsulation of fish oil in these complexes improves its oxidative stability [72]. Choi et al. [85] showed that fish oil could be encapsulated within cyclodextrin inclusion complexes at a high encapsulation efficiency.

7. Microencapsulation

In many applications, it is advantageous to convert a fluid fish oil formulation into a powdered form to improve its handling, storage, or stability, which is often referred to a microencapsulation [86,87]. Typically, the fish oil is emulsified and then mixed with an aqueous solution containing dissolved wall materials (Tables 2 and 3). The resulting mixture is then dehydrated using an appropriate technology (Section 7.2). The powders resulting from these processes consist of microcapsules that contain numerous fish oil droplets embedded within a wall material [88].

  1. Table 2. Common materials used to encapsulate omega-3 PUFAs in food applications. Encapsulant Materials

Several technologies have been developed to convert fluid forms of fish oils into powdered forms, which differ in their commercial viability. At present, spray drying is typically the most commonly used because it is economical and can be carried out on an

industrial scale. Nevertheless, some of the other approaches may have advantages for niche applications.

  1. 7.2.1. Spray Drying
  2. 7.2.2. Freeze Drying
  3. 7.2.3. Extrusion
  4. 7.2.4. Electro-Spraying and Electro-Spinning

Fluid materials can be converted into powders using electro-spraying or electrospinning technologies [103]. In the food industry, these methods typically involve placing a solution of biopolymers into a syringe, then applying a strong electrical field, which pulls out the biopolymer solution. As the stream of solution moves from the syringe to a charged collector plate, the water is rapidly evaporated, leading to the formation of particles (electro-spraying) or fibers (electro-spinning) depending on the operating conditions used. Fish oil is first converted into an emulsified form, which is then mixed with the biopolymer solution prior to the electro-spraying or electro-spinning process [84].

8. Characterization of Encapsulated Microparticles

After microparticle preparation, it is essential to distinguish the properties of the microcapsules produced. The main factors that need to be characterized are the microstructure, encapsulation efficiency, percentage yield, particle size, loading capacity, bulk density, moisture content, tapped density, hygroscopicity, and oxidative stability. A variety of

analytical techniques are employed to characterize the structure of the powders produced by microencapsulation [104,105]. Their microstructure can be evaluated using optical microscopy, scanning electron microscopy (SEM), or transmission electron microscopy (TEM). The physical state of the wall materials within the powders, such as whether they are crystalline or amorphous, can be established using X-ray powder diffraction or differential scanning calorimetry (DSC). DSC can also be used to measure the glass transition temperature (Tg) of the wall materials, which is an important parameter determining their functional performance. Information about the chemical composition and molecular interactions in powders can be obtained using Fourier transform infrared (FTIR) or Raman spectroscopy.

The encapsulation efficiency (EE) is the ratio of oil trapped inside the wall material to the total initial concentration used. For practical applications, it is often important to ensure that the content of surface oil, which is the oil that is not trapped inside the wall material, should be as low as possible. This is because the surface oil is directly exposed to air so can easily undergo oxidation. Ideally, the surface oil content should be less than 0.1% (w/w) in a high quality powder produced by microencapsulation. The encapsulation efficiency can be calculated using the following relationship, Equation (1) is as follows:

EE = (mTO mSO/mTO) × 100 (1)

where mTO is the total mass of oil and mSO is the mass of the surface oil in the powder. The loading capacity (LC) provides a measure of the amount of oil encapsulated per unit mass of powder, Equation (2) is as follows:

LC = (mE/mT) × 100 (2)

where mE is the mass of the encapsulated oil and mT is the total mass of the powder. The percentage yield (PY) is a measure of the efficiency of powder production and collection during the microencapsulation process, Equation (3) is as follows:

PY = (mT/mI) × 100 (3)

where mI is the initial mass of the materials (emulsified oil and wall materials) used to produce the powder.

The size of the microcapsules in the powder impacts the oxidative stability of the final product since it determines the surface area exposed to the surrounding air. Typically, the smaller the size, the larger the surface area, and the greater the exposure to air, which should lead to faster oxidation. However, the size of the microcapsules also impacts their other properties, such as their tendency to aggregate and their dispersibility in water. Consequently, it is important to establish the optimum size of the microcapsules for a particular application. The size of the microcapsules can be measured using static light scattering or microscopy methods, such as TEM (transmission electron microscopy), SEM (scanning electron microscopy) or confocal laser scanning microscopy (CSLM). CSLM is particularly useful for identifying the location of the oil in the powder since oil-soluble fluorescence dyes can be added.

The bulk density and tapped density are two vital parameters for the packaging, storage, and transport of powdered products and is calculated by determining the volume occupied by a known mass of powder before and after tapping. The bulk density of a powder sample is the ratio of the mass to the volume of an untapped powder sample. The tapped density is obtained by mechanically tapping a graduated cylinder containing the sample until little further volume change is observed [104]. Based on the results, the flowability and cohesiveness of the microparticle can be determined. Flowability and cohesiveness of powders can be termed by the Carr index (CI) and Hausner ratio (HR), respectively [106], Equations (4) and (5) are as follows:

CI (%) = TD − BD/TD × 100 (4)

HR (%) = TD/BD × 100 (5) where, TD is the tapped density and BD is the bulk density.

The moisture content of the encapsulated powder plays an important role in determining the flowability, stickiness, cohesiveness, hygroscopicity, and storage life. This can be simply determined using oven drying methods, chemical methods (Karl Fisher titration), or spectroscopy methods (FTIR). The maximum moisture content of powders for food industry application should be around 3 to 4%. Hygroscopicity is the capacity of a powder to absorb water from the environment, which depends on its composition and structure. It also plays an important role in the reconstitution of the powder in water since it can lead to caking, which reduces dispersibility [107]. The hygroscopicity is typically measured by weighing a sample over time after it is placed in an environment with a known relative humidity, and can be expressed as grams of adsorbed moisture per 100 g of dry solids [108].

An important goal of encapsulation is to protect the bioactive material against oxidation by providing an oxygen barrier in the form of wall materials. The oxidative stability of fish oils encapsulated within powders is usually measured by storing them under controlled temperature and relative humidity conditions and periodically measuring markers of lipid oxidation, such as primary or secondary reaction products. For instance, conjugated dienes and peroxide value measurements can be used as indicators of primary reaction products, whereas thiobarbituric acid reactive substances (TBARS) and propanal can be used as indicators of secondary reaction products.

The dispersibility of the powders in water can be monitored by measuring how quickly the emulsified lipids are released after rehydration. This can be achieved by dispersing the powders in the measurement chamber of a light scattering instrument and measuring the change in the light scattering pattern over time [109]

9. Digestibility of Encapsulated Fish Oil

Encapsulation is regularly used to increase the stability, handling, and application of fish oils, but it is significant that it does not unfavorably affect their bioavailability. For instance, inserting emulsified fish oil within dietary fiber particles could reduce its digestion and absorption within the gastrointestinal tract. Conversely, a well-designed encapsulation system could actually increase the bioavailability of fish oils. Consequently, it is important to establish the impact of encapsulation on the digestibility of fish oils. This is usually achieved using standardized in vitro digestion models [110].

A number of studies have examined the impact of different encapsulation technologies on the digestibility of omega-3 oils. For instance, Klinkesorn and McClements [111] showed that coating fish oil droplets with chitosan did not inhibit their digestion and release under simulated gastrointestinal conditions. Chang et al. [112] showed that a chitosan coating can also impact the gastrointestinal fate of emulsified fish oils by protecting it from degradation by gastric enzymes, thereby leading to a more sustained release under intestinal conditions. Xu et al. [113] found that two anionic polysaccharides (pectin and xanthan gum) could increase the digestion of protein-coated fish oil droplets, which was attributed to their ability to inhibit droplet flocculation, thereby increasing the surface area for the lipase to adsorb. Chang and McClements [114] reported that a marine polysaccharide (fuicodan) impacted lipid digestion in fish oil-in-water emulsions stabilized by different emulsifiers (whey protein, casein, or Tween). This anionic polysaccharide also increased the rate of lipid digestion in the emulsions containing the protein-coated droplets for a similar reason. Gumus et al. [115] examined the impact of protein emulsifier type (lentil, pea, or fava bean protein) on the digestibility of fish oil-in-water emulsions using a simulated gastrointestinal tract and found that all of the lipid droplets were digestible. Finally, Qiu et al. [116] also examined the impact of protein emulsifier type (gliadin, caseinate, and whey protein) on the digestion of fish oil droplets and found that gliadin gave the slowest digestion rate. These results show that the digestibility of fish oil, and therefore its bioavailability, depend on designing colloidal delivery systems carefully.

10. Conclusions

Fish oil is an excellent dietary source of polyunsaturated fatty acids such as EPA and DHA, which have been shown to exhibit a diverse range of health benefits. For this reason, there has been growing interest in fortifying foods and beverages with these marine-derived omega-3 fatty acids. However, this is typically challenging because of the poor water solubility, chemical stability, and bioavailability characteristics of these oils. In this article, we have described a number of different encapsulation technologies that can be used to overcome these problems. We have also described the methods available to convert fluid forms of fish oil formulations into powders, which can be used to enhance the handling, storage, stability, and application. As mentioned earlier, a number of different colloidal delivery systems have been successfully used to encapsulate and protect omega-3rich marine oils. However, from a practical point of view, emulsions and nanoemulsions are usually the most suitable for this purpose since they can easily be formulated using foodgrade ingredients and existing processing operations, such as mixing and homogenization. Moreover, they can be formulated from a wide range of food-grade emulsifiers, such as proteins, polysaccharides, phospholipids, and surfactants, which provides considerable flexibility in designing their properties In future studies, it will be important to identify the optimum encapsulation technologies for specific food products. In addition, the economic viability and scalability of these processes must be elucidated before they can find widespread commercial adoption.

Highlights

  1. • Fish oil is rich in health-promoting omega-3 polyunsaturated fatty acids (PUFAs)
  2. • PUFAs are difficult to incorporate into foods due to low water-solubility and chemical stability
  3. • Encapsulation technologies can be used to overcome dispersibility and stability issues
  4. • Novel and conventional encapsulation technologies are reviewed.

Author Contributions: V.K.V., L.R.G., A.K.K., N.S.C., V.S., S.P. and S.M. conceived and designed the study and revised the discussion. R.C.N. edited the manuscript. D.J.M. compiled and analyzed the literature and drafted the entire manuscript. All authors have read and agreed to the published version of the manuscript.

Funding: This research was financially supported by Ministry of Earth Sciences Centre for Marine Living Resources and Ecology (MoES-CMLRE), Government of India (Grant no. MOES/10/MLR/01/2012).

Data Availability Statement: The study did not report any data.

Acknowledgments: The authors wish to thank R. Jayakumar, Centre for Nanosciences and Molecular Medicine (ACNSMM) and Amrita Vishwa Vidyapeetham, Ernakulam, India and Director of ICARCentral Institute of Fisheries Technology, Cochin, India for providing all the laboratory facilities throughout this study.

Conflicts of Interest: The authors declare that there is no conflict of interest.

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Figures

Figure 1

Overview of omega-3 fatty acid sources and their health benefits, highlighting the spectrum of marine-derived long-chain polyunsaturated fatty acids (EPA and DHA) and their roles in reducing inflammation and cardiovascular risk.

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Figure 2

Chemical structures and oxidation pathways of omega-3 PUFAs, illustrating how exposure to oxygen, light, and heat triggers lipid peroxidation, producing off-flavors and reducing the bioavailability of fish oil supplements.

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Figure 3

Comparison of conventional fish oil delivery formats (soft-gel capsules, liquid oils) with advanced encapsulation technologies, assessing their relative effectiveness in protecting omega-3 fatty acids from degradation.

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Figure 4

Nanoemulsion preparation techniques for omega-3 oils, including high-pressure homogenization and microfluidization methods, with particle size distributions and stability measurements.

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Figure 5

Liposome-based delivery systems for omega-3 fatty acids, depicting bilayer membrane architecture and encapsulation efficiency data for phospholipid-based carriers.

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Figure 6

Spray drying and coacervation microencapsulation methods applied to fish oil, with scanning electron microscopy images showing particle morphology and wall material integrity.

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Figure 7

In vitro digestion simulation data comparing the bioaccessibility of encapsulated versus free omega-3 oils, measuring fatty acid release under gastric and intestinal conditions.

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Figure 8

Stability testing results for various omega-3 encapsulation systems under accelerated storage conditions, tracking peroxide values and anisidine numbers over time.

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Figure 9

Emulsion gel and oleogel structures used to incorporate omega-3 oils into food matrices, showing rheological properties and textural analysis of enriched food products.

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Figure 10

Bioavailability comparison data from animal and human studies of different omega-3 delivery systems, with plasma EPA and DHA concentration curves following oral administration.

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Figure 11

Diagram illustrating the cardioprotective role of omega-3 fatty acids, showing their effects on triglyceride reduction, remnant lipoprotein clearance, anti-arrhythmic action, and anti-inflammatory signaling.

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Figure 12

Examples of colloidal delivery systems for omega-3 PUFAs, including nanoemulsions, microemulsions, solid lipid nanoparticles, liposomes, and biopolymer microgels, with schematic representations of each structural design.

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